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JOB REPORT / 51-8093 · 24 TASKS

Petroleum Pump System Operators, Refinery Operators, and Gaugers.

Can AI do the work of Petroleum Pump System Operators, Refinery Operators, and Gaugers?

Mostly it works alongside you. Here is what shifts, task by task.

YOUR EXPERIENCE MATTERS

How does this fit your work?

How many tasks do you use AI to assist with at work?

Drag the dot. There’s no wrong answer; it starts at our estimate.

Starting pointOur estimate

The mark shows what’s typical for this job.

The parts of your job AI can already do most of:

  • Prepare calculations for receipts and deliveries of oil…
  • Read automatic gauges at specified intervals to determine…
  • Monitor process indicators, instruments, gauges, and meters to detect…

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A guided certificate program in AI-assisted Petroleum Pump System Operators, Refinery Operators, and Gaugers work. It covers the 16 AI-affected parts of your job and ends in a capstone a person reviews.

WHAT WE LOOKED AT

Your job, task by task.

16 of 24 tasks reviewed

This job has 24 core tasks. We went through 16 of them, one at a time.

Task by task, from the work Petroleum Pump System Operators, Refinery Operators, and Gaugers actually do. How we describe AI use in each task is our own read of it, not a measurement of whether AI can replace the job.

  1. TASK 01

    Prepare calculations for receipts and deliveries of oil and oil products.

    AI DOES

    Runs volume calculations, unit conversions, and report templates automatically

    YOU DO

    Verify real meter data and catch field-level discrepancies

  2. TASK 02

    Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

    AI DOES

    Reads digital sensor feeds, logs flow rates automatically, and flags readings outside normal ranges

    YOU DO

    Verify sensors are working right and decide when an unusual reading means a real problem

  3. TASK 03

    Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

    AI DOES

    Watches live sensor feeds, spots unusual patterns, and sends alerts faster than a human can scan every gauge

    YOU DO

    Use your hands-on experience and plant knowledge to judge whether an alert is a real problem or a false alarm and decide the safe next step

  4. TASK 04

    Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

    AI DOES

    Summarizes specs, flags out-of-range values, and highlights key lab recommendations

    YOU DO

    Apply refinery-specific knowledge and safety judgment to set actual equipment controls

  5. TASK 05

    Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

    AI DOES

    Maps pipeline routes, flags capacity constraints, and simulates flow scenarios

    YOU DO

    Apply live plant knowledge and safety judgment before committing product movements

  6. TASK 06

    Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

    AI DOES

    Monitors sensor data, spots trends, and suggests adjustments to flow rates and process variables

    YOU DO

    Stay present at the panel and make the final call on safety-critical process changes

  7. TASK 07

    Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

    AI DOES

    Monitors digital meter readings and alerts operators to unusual flow patterns or measurement errors

    YOU DO

    Walk the equipment, use your senses, and confirm physical flow paths are correct and safe

  8. TASK 08SOURCE-BACKED TASK

    Calculate test result values, using standard formulas.

    AI DOES

    Runs calculations and applies standard formulas

    YOU DO

    Verify results and catch errors

    About this analysis

    59% · Methodology: exposure-v1 · Analysis date: unavailable · Confidence: medium

  9. TASK 09

    Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

    AI DOES

    Monitors sensor data and flags when valves or temps need attention

    YOU DO

    Make the final call and stay accountable for live safety decisions

  10. TASK 10

    Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

    AI DOES

    Monitors flow data, flags scheduling conflicts, and suggests timing for product switches

    YOU DO

    Confirm physical conditions on the ground and make final calls on sequencing to prevent contamination

  11. TASK 11

    Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

    AI DOES

    Monitors flow data, flags anomalies, and helps automate routine valve sequences in modern SCADA systems

    YOU DO

    Stay physically present to operate equipment safely and respond to unexpected conditions

  12. TASK 12

    Coordinate shutdowns and major projects.

    AI DOES

    Drafts schedules, flags conflicts in project timelines, and summarizes past shutdown reports

    YOU DO

    Keep boots on the ground to read live conditions and make safety calls

  13. TASK 13SOURCE-BACKED TASK

    Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

    AI DOES

    Automatically logs readings and compiles data reports

    YOU DO

    Verify accuracy and flag anomalies

    About this analysis

    49% · Methodology: exposure-v1 · Analysis date: unavailable · Confidence: medium

  14. TASK 14

    Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

    AI DOES

    Monitors sensor data and flags unusual readings or process drift in control systems

    YOU DO

    Stay physically present to adjust equipment, respond to alarms, and make safety calls in a complex, changing environment

  15. TASK 15

    Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

    AI DOES

    Monitors sensor data and flags unusual readings or flow patterns

    YOU DO

    Stay on-site to adjust valves, respond to equipment changes, and make safety calls in real time

  16. TASK 16

    Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

    AI DOES

    Flags anomalies in equipment sensor data and helps write maintenance reports

    YOU DO

    Physically inspect, diagnose, and repair equipment on the ground

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Data sources and attribution

This page includes information from the O*NET 30.3 Database by the U.S. Department of Labor, Employment and Training Administration (USDOL/ETA). Used under the CC BY 4.0 license. rtwoai has modified all or some of this information. USDOL/ETA has not approved, endorsed, or tested these modifications. O*NET® is a trademark of USDOL/ETA.

Wage and employment figures are from the U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics (2025). Job outlook is from the BLS Employment Projections program, 2024–34. BLS data are in the public domain. BLS has not reviewed or endorsed this page.

Task collaboration data is from the Anthropic Economic Index, release 2025-03-27, used under the CC BY 4.0 license. Anthropic has not reviewed or endorsed this page.

How we describe AI use in each task is our own characterization, not a measurement of whether AI can replace this job. Microsoft note that their metrics "should not be misconstrued or misrepresented as measuring the ability of AI to replace jobs," and that there is more to an occupation than the sum of its tasks.